A metal chip compactor is a machine specifically designed to compress metal chips (such as scrap iron, aluminum slag, steel slag, etc.) into cakes or blocks. The following is a detailed introduction about the cake press:
Working principle
The working principle of the metal chip press is mainly based on the physical compression principle. By generating strong pressure through a hydraulic system, loose metal waste is compacted into a cake shape in the mold. During the compression process, air and impurities in the metal waste are squeezed out, resulting in an increase in the density and purity of the waste.
Equipment composition
The metal chip press mainly consists of three parts: the feeding system, compression system, and discharge system:
Feeding system: usually equipped with vibrating feeders or screw conveyors to ensure that metal shavings enter the compression chamber uniformly and continuously.
Compression system: The core part consists of hydraulic cylinders, molds, and pressure heads. The hydraulic cylinder provides strong pressure, pushing the pressure head to compress the metal shavings. The mold is designed according to the type of metal shavings and compression requirements, ensuring that the compressed block has a certain shape and size.
Discharge system: may include automatic demolding devices, conveyor belts, and other equipment to achieve automated production. The compressed block material is discharged from the cake press through the discharge port.
Equipment features
Multiple molding processes: According to the different types of metal shavings, the molding process of the metal shavings press can be divided into two types: cold pressing and hot pressing. The entire process of cold pressing does not require heating, additives, or other processes; Hot pressing requires heating the metal shavings to a certain temperature before compression.
High degree of automation: Metal chip pressing machines usually use fully automatic servo numerical control systems, which can achieve automated production and improve production efficiency.
Environmental protection and energy conservation: The machine is equipped with a waste liquid collection box, which can collect the cutting oil in the metal shavings during the compression process, avoiding it from splashing around and meeting environmental protection requirements. At the same time, the recycling and utilization of metal shavings reduces the demand for mining in primary mines, lowers energy consumption and carbon emissions.
application area
The metal chip press is widely used in factory workshops and waste material recycling centers to compress and process various metal and non-ferrous metal waste materials. Through compression processing, the volume of metal shavings is greatly reduced, the weight increases, and it is easier to store and transport. Meanwhile, the compressed block like material facilitates subsequent smelting and improves resource utilization efficiency.
market situation
With the increasing awareness of environmental protection and the continuous progress of resource recycling technology, the market for metal chip cake presses is showing a thriving development trend. Many domestic and foreign enterprises have entered this field and launched a series of high-performance and easy-to-use metal chip cake pressing machines. These products not only meet the market’s demand for metal waste treatment, but also promote technological progress and industrial upgrading in the entire industry.
Metal baler machines are essential equipment for recycling centers, scrapyards, and metal processing facilities. They compress scrap metal into compact bales for easier storage, transportation, and recycling.
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