Definition of Fly Ash Brick Making Machine

Brick-making machine is a kind of mechanical equipment specialized in producing various types of bricks. It produces bricks that meet the specifications by mixing, molding and pressing the raw materials (such as clay, cement, gravel, concrete, sand and plastic, etc.) through the process.
Brick making machine is widely used in construction, roads, gardens and other fields, is an indispensable and important equipment in modern construction industry.

Classification and characteristics of cement brick making machine

Small manual brick making machine

• Characteristics: Brick machine is simple in structure, easy to operate, low price, suitable for small-scale production or family workshop use.
• Scope of application: It is suitable for producing a small amount of bricks or making samples of bricks, etc. It can process cement and concrete into solid bricks and hollow permeable bricks.

Automatic Brick Making Machine

• Features: highly automated, from raw material feeding to finished brick output, the whole process realizes automation control and improves production efficiency.
• Scope of application: suitable for large-scale, high-efficiency production needs, such as large-scale construction sites, brick factories, paving bricks, colorful bricks, continuous bricks and so on.

Hydraulic Brick Making Machine

• Features: Using hydraulic system to provide power, it has the advantages of high pressure, good molding effect and high production efficiency.
• Scope of application: It is suitable for producing various kinds of high-intensity and high-quality bricks, such as hollow bricks, solid bricks, pavement bricks, flower bricks, modeling bricks and so on.

Multifunctional use cement brick making machine

• It can produce multi-specification hollow bricks, solid bricks, blind hole bricks, paving bricks, 8-type bricks and other new building materials products.
• It can produce multi-specification hollow bricks, solid bricks, blind hole bricks, paving bricks, 8-type bricks and other new building materials products.
• By replacing the mold, the hydraulic brick press machine can produce different specifications of porous bricks, hollow blocks, curbstone, pavement bricks and grass tree bricks, lattice bricks and other cement products.

Industrial brick making machine Working Principle

• Raw material preparation: Mix clay, cement, sand and gravel and other raw materials according to a certain proportion, and add appropriate amount of water for mixing to form a uniform brick blank material.
• Forming: The brick blanks are fed into the forming mold of the brick making machine, and the brick blanks are formed into molded bricks through pressing and vibration.
• Demolding & Conveying: The molded bricks are taken out from the molds and sent to the next process or stockpiling area through conveyor belts and other equipments.
• Maintenance and Finished Product: Depending on the type and requirements of the bricks, certain maintenance treatments (e.g. natural maintenance, steam maintenance, etc.) may be required to finally form the finished bricks.

What are the characteristics of hydraulic brick making machine

• High pressure and quality molding:

The hydraulic brick press machine presses the bricks through the pressure generated by the hydraulic cylinder, the pressure can reach 200t, which can significantly improve the density and strength of the bricks, reduce the breakage rate during transportation, and at the same time improve the durability of the bricks in the process of use.

The use of multiple pressurization and exhaust process, such as four pressurization and three exhaust, can maximize the exclusion of air in the powder, so that the strength of the brick is further improved, the shrinkage rate is lower, and it is not easy to produce cracks.

• Automated operations and efficient productivity:

Hydraulic red brick machine adopts full automation program setting, which can save labor and working hours and increase the output.

Intelligent Brick Making Machine has high-frequency and low-amplitude table vibration with adjustable frequency, which ensures stable molding results for concrete making pieces of various shapes and sizes.

Combined with a mixer and a conveyor belt, it can form a brick-making production line and improve production efficiency.

• Silence and Stability:

Fully automatic concrete brick making machine has silent and static pressure mode, comparing with traditional brick machine, the noise is effectively reduced.

Join the imported pneumatic damping system, can greatly reduce the noise generated by the vibration motor work and the adverse effects on the various parts of the machine, enhance the service life and stability of the machine.

• Environmental protection and energy saving:

The paving brick machine can use industrial waste residue (such as coal dust ash, coal gangue, slag, smelting slag and all kinds of tailing slag) as the main raw material to realize waste recycling and reuse, which is more environmentally friendly and energy-saving.

Clay brick press machine produces a wide range of products, can produce thickness in the range of 50-250mm range of clay cement concrete products, and the products have good compactness, high strength, frost resistance, good seepage resistance, sound insulation, heat insulation, heat preservation performance is excellent.

Parameter table of small automatic brick making machine

Small Brick Press Machine	Molding cycle (s)	Single block size (mm)	Shift production (blocks)	Weight of the whole machine (kg)
XD-2-45	45	standard brick 240*53*115 hollow brick 390*190*190	3600/600	200
XD-3-45	45	standard brick 240*53*115 hollow brick 390*190*190	8000/1000	300
XD4-35A	35	standard brick 240*53*115 hollow brick 390*190*190	15000/2400	750
XD4-35B	35	standard brick 240*53*115 hollow brick 390*190*190	20000/3200	780
XD4-30A	35	standard brick 240*53*115 hollow brick 390*190*190	15000/2400	800

According to the customer’s needs to customize the brick making machine model, free delivery of trolleys and other accessories.

The development trend of brick making machine

• Intellectualization and automation will be an important direction for the development of hydraulic brick press machine. The future hydraulic brick machine is expected to be equipped with more advanced sensors and intelligent control systems, to achieve a full range of production processes, accurate monitoring and control.
• Through automated loading, fabric, molding, palletizing and other links, it can not only significantly reduce manual operation and improve production efficiency, but also enhance the stability of product quality. With the help of artificial intelligence and machine learning technology, the hydraulic brick machine can adjust parameters in real time based on production data, predict equipment failures, realize preventive maintenance, and reduce downtime and maintenance costs.
• With the increasingly stringent environmental protection requirements, the hydraulic brick press machine will continue to innovate in energy saving and environmental protection technology.
• The diversification of market demand prompted the hydraulic brick press machine toward product diversification and customization direction.

• Brick making machine is an important construction machinery and equipment, with a wide range of application prospects and market demand. Zhengzhou Fude machinery equipment, in the customer’s perspective, focus on manufacturing details, equipment price concessions, get domestic and foreign customers to choose and trust.

Production process of brick making machine

• Raw material preparation
• Clay: the main raw material for traditional brick making, with good plasticity and bonding properties.
• Shale/Gangue: Some modern brick making process will use shale or gangue as raw material, these raw materials can be used for production after stone crusher.
• Cement/Aggregate: For concrete bricks, aggregates such as cement, sand and gravel need to be prepared.
• Crushing: crushing the large raw materials (such as shale, coal gangue) into a suitable size for brick making.
• Screening: remove impurities and oversized particles in raw materials through screening equipment.
• Mixing: according to the formula requirements, mix all kinds of raw materials in proportion.
• Add appropriate amount of water to the mixed raw materials, through the mixing equipment to make the raw materials and water fully mixed to form a certain plasticity of the brick billet.

• Brick molding
• Feed the mixed brick blanks into the forming mold of the brick making machine.
• The hydraulic brick press machine provides high pressure through the hydraulic system, so that the brick blank material is strongly pressed in the mold to form a brick blank with a certain shape and size.