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Plastic Crusher Production Line
plastic crusher manufacturer
Applicable raw materials: plastic profiles, pipes, rods, silk threads, films, waste rubber products, plastic bottles, plastic buckets, etc.
Equipment configuration: conveyor, label remover, crusher, plastic cleaning machine, horizontal spin dryer
With over 380 million tons of plastic produced annually worldwide and only 9% effectively recycled, the plastic waste crisis demands scalable, efficient solutions. The all-in-one plastic crushing production line represents a breakthrough in recycling technology, combining shredding, cleaning, and granulation to transform discarded plastics into reusable raw materials. This system is designed for industries such as packaging, automotive, and construction, offering a cost-effective path to circular economy goals.
What is a plastic crusher production line
The plastic crusher production line is a complete system specifically designed for handling waste or recycling plastic materials. It integrates multiple equipment and process steps, including sorting, label removal, crushing, cleaning, separation, drying, and packaging. Realize resource recycling and environmental protection.
Plastic conveyor
Plastic conveyor
The plastic conveyor provides power through the driving system, and the material is transported through the conveying structure. At the same time, it is automated with advanced control systems to achieve efficient and stable material transportation.
Plastic label removal machine
Plastic label removal machine
The label remover is mainly used to peel off the label paper on various types of mineral water bottle plastic in daily life, and at the same time, to preliminarily rinse the attached sediment and dirt. They are all auxiliary equipment for PET bottle crushing and further cleaning, which is of great significance for improving the recycling rate of PET bottles and reducing environmental pollution.
Plastic crusher
Plastic crusher
It is also known as a recycled plastic crusher, which is a device used to process waste plastic into recycled particles through blade cutting and crushing. It has a wide range of uses and important environmental value.
Plastic rinsing machine
Plastic rinsing machine
Plastic rinsing machine is the main equipment used for cleaning recycled plastics, widely used in large-scale professional plastic recycling and recycling processing plants. It is a core equipment for improving cleaning quality and speed when combined in series with large crushers or fully automatic rinsing machines.
horizontal hydroextractor
horizontal hydroextractor
Plastic dewatering machines are mainly used for the dehydration treatment of plastic materials after crushing and rinsing, playing an important role in the cleaning, drying, recycling and reuse process of plastic materials.
Key Innovations & Advantages
Multi-Material Compatibility:
- Processes PET, HDPE, PP, PVC, and ABS with minimal changeover time.
- Optional cryogenic grinding (using liquid nitrogen) enables ultra-fine powders (<100μm) for specialty applications like pharmaceutical coating
Energy Efficiency:
- Variable-frequency drives (VFDs) reduce power consumption by 20–30% during low-load operations.
- Heat recovery systems reuse exhaust gases to pre-heat washing water, cutting energy costs by 15%.
Smart Automation:
- PLC control panels monitor real-time metrics (e.g., motor temperature, vibration levels) and trigger alerts for maintenance.
- IoT integration allows remote diagnostics and production optimization via cloud platforms.
Modular Design:
- Scalable from 500 kg/h (small workshops) to 10 tons/h (industrial parks).
- Plug-and-play modules enable customization for specific waste types (e.g., film, fibers, or rigid plastics).
The production process flow of plastic crusher production line
The process flow of the plastic crusher production line mainly includes collecting waste plastics, cleaning dirt, de labeling, plastic crushing, screening of large and small particles, reprocessing, and collecting finished products.
PP/PVC production line
Plastic film production line
Plastic barrel production line
Case Studies & Global Applications
- Southeast Asia: A Malaysian recycling plant upgraded to a 10-ton/day line, reducing landfill waste by 70% and producing pellets sold at $800/ton to local packaging manufacturers.
- Europe: A German automotive supplier uses a cryogenic grinding system to recycle 2,000 kg/day of ABS bumpers into powder for 3D printing, cutting material costs by 40%.
- Africa: A Kenyan startup deployed a mobile crushing unit (mounted on trucks) to process 200 kg/hour of PET bottles in remote areas, creating jobs and reducing plastic pollution in waterways.
Plastic crusher price, multi-function choice
Different models and specifications of plastic crushers are suitable for different plastic products and recycling scenarios. Therefore, when choosing, it is necessary to determine the appropriate model and specifications based on one’s actual needs, which will directly affect the price. The functionality and performance of plastic crushers can also affect their price. For example, some plastic crushers have the function of automatic material transportation and can be used with conveyor belts, but the price is relatively high. When making a purchase, it is necessary to choose the appropriate features and performance based on one’s actual needs.
Turnover basket
plastic bucket
plastic bottle
Cable sheath
After crushing the storage basket
After crushing plastic bottles
Cable particles
Plastic particles
Why Choose Our Production Line?
- Proven Reliability: Over 500 installations worldwide with 98% uptime in the past year.
- 24/7 Technical Support: Multilingual teams (English, Spanish, Arabic, Mandarin) provide on-site training and remote assistance.
- Flexible Financing: Leasing options and pay-per-ton models lower entry barriers for SMEs.
Plastic crusher production line is a key bridge connecting plastic waste and renewable resources, and its technological upgrading not only concerns the environmental protection goal, but also contains huge commercial value. With the global emphasis on circular economy, investing in efficient and intelligent plastic recycling equipment will become a strategic choice for enterprises to reduce raw material costs and enhance their social responsibility image.
For customized solutions or to learn more about the equipment, please contact the professional manufacturer for technical consultation and quotation!